Fast Quality Software controls the process, not just the part — process-parameter control plans, casting and moulding defect codes (porosity, short-shot, flash and more), sampling inspection, SPC on key characteristics, supplier material rejection and a document-backed PPAP. Cloud and on-premise, for IATF 16949 and ISO 9001 manufacturers across India and worldwide.
Temperature, pressure and cycle time are set by whoever is on shift. There is no controlled record of the parameter window, so a drifting setting produces a batch of defects before anyone notices.
Porosity, short-shot, flash and sink are all just rejection. Without defect codes you can't tell which defect dominates or which mould causes it, so the same problem repeats every run.
Wall thickness or a critical dimension moves across a run and the first sign is a customer rejection, not a control chart. Capability for a PPAP is reconstructed by hand, if at all.
Incoming raw material is used on trust. An off-spec alloy heat or a wrong resin lot is only found after it has been melted or moulded — too late to reject or claim against the supplier.
Fast Quality runs the process control plan, sampling inspection, SPC, defect coding, rejection and PPAP on one platform — so a part's process parameters, its key characteristics, its defect Pareto and its corrective actions are one connected flow, not disconnected logs.
Fast Quality carries a cast or moulded part through its full quality life — so the process window is controlled, key characteristics are watched on a chart, and each defect is coded, claimed or corrected.
Key process characteristics — melt or barrel temperature, injection or pouring pressure, cycle time and holding time — are defined in the specification master with nominal values and limits, and carried on a process control plan per operation. The plan says what to monitor, at what frequency, by what method and the reaction on non-conformance, so a parameter is a controlled characteristic rather than an undocumented setting. See FMEA & control plan.
A defect master holds the defect-code catalogue — porosity, blowhole, cold shut, shrinkage and inclusion for casting; short-shot, flash, sink mark, weld line and warpage for plastics — and each rejection records its defect code against the item and work centre. The process rejection MIS produces a Pareto by defect, process and part, and defect-versus-work-centre mapping points at the mould or machine making the scrap. See NCR & 8D/CAPA.
Inspection samples the run at the control-plan frequency and records readings against the specification limits, dispositioning each lot AC, RJ or AD. SPC is driven off the same limits: Cp/Cpk and control charts are produced for the key characteristics the control plan flags as special, so a shift in a critical dimension or a process parameter shows on a chart before it becomes a batch of rejects. Initial process studies are captured as a PPAP element. See inspection & SPC.
PPAP is assembled as a submission package of up to 18 elements plus the Part Submission Warrant, with the process control plan, PFMEA, dimensional and material results and the initial process study among them. Every element is a controlled document carrying an AC/RJ/AD status, and an approved engineering change or deviation triggers a control-plan and FMEA amendment and, where required, a PPAP re-submission. See APQP & PPAP and documents & change.
Incoming inspection against the GRN checks alloy or resin grade, batch and certificate, and a reject raises a defect-coded material rejection against the supplier that drives claim reporting — before the material is melted or moulded. A recurring defect escalates into an 8D whose CAPA amends the process control plan, and Dhruv AI clusters repeat defect and 8D remarks by mould and machine. See complaint → 8D and Dhruv AI.
Temperature, pressure, cycle and holding time as key characteristics with limits, frequency and a reaction plan.
Sampling at frequency, AC/RJ/AD disposition, and Cp/Cpk control charts on the key characteristics.
A defect master for porosity, short-shot, flash and more, with a rejection Pareto by defect and mould, and 8D/CAPA.
Incoming inspection of alloy/resin against the GRN, with defect-coded material rejection and supplier claims.
Phase-gated planning and a document-backed PPAP + PSW with the process control plan and initial process study.
Gauge register, Gauge R&R and a calibration follow-up cycle keeping instruments in-cal — clause 7.1.5 evidence.
Temperature, pressure, cycle and holding time are key characteristics on a process control plan with nominal values, limits, a monitoring frequency and a reaction on non-conformance.
Yes — a defect master catalogues porosity, cold shut, shrinkage, short-shot, flash, sink and more; each reject is defect-coded and a Pareto by defect and mould points at the cause.
Inspection samples at the control-plan frequency and dispositions AC/RJ/AD; Cp/Cpk and control charts are produced for key characteristics off the same spec limits.
Yes — a document-backed PPAP of up to 18 elements plus the PSW, including the process control plan and initial process study, each a controlled document with an AC/RJ/AD status.
Incoming inspection checks alloy or resin grade, batch and certificate against the GRN, and a reject raises a defect-coded material rejection and supplier claim before the melt.
It is built for casting, foundry and plastics manufacturers but serves IATF 16949 and ISO 9001 manufacturers of every kind, cloud and on-premise, across India and worldwide.
APQP timing charts, PPAP submission levels & PSW, FMEA, MSA and 8D for Tier-1/Tier-2 suppliers.
Learn moreDimensional inspection to spec limits, SPC (Cp/Cpk), calibrated gauges and tight-tolerance control plans.
Learn moreIncoming material inspection, weld/fitment checks, in-process & final inspection, NCR and rework.
Learn moreThe feature behind this page — sampling inspection, AC/RJ/AD disposition and Cp/Cpk in depth.
See the featureA 30-minute demo — your process parameters, your defect codes, your key characteristics, on screen. See process control, sampling, SPC, defect Pareto and PPAP work as one system.
