Inspection on the work order.
Rejection to NCR.
No re-keying.

Fast Quality sits alongside Fast Production on one platform. In-process and line inspection attach to work orders and operations; the specification master and control plan drive the checks at each operation. Line and process rejection books against the work order, and rework returns corrected stock to production. One shared item and specification master, no interface between the floor and quality.

On the WO
in-process & line inspection attach to the work order
Control plan
drives what is checked at each operation
Into NCR
line rejection books against the WO with a defect code
In-Process Inspection Log
Fast Production → Fast Quality
Live
Inspection Rejection Rework
Work order
Operation
Check
Qty
Disp.
WO-0418Shaft · OD 24.0 h7
Op 30 · Turning
Control plan
120
AC
WO-0412Bracket · bore Ø12
Op 40 · Drilling
Control plan
96
AC
WO-0409Housing · burr defect
Op 50 · Deburr
Line rejection
12
RJ
WO-0404Cover · under deviation
Op 20 · Milling
Deviation
8
AD
WO-0409Rework → back to flow
Rework route
Salvage
9
OK
Op 30 passed · WO-0418 Checked against the control plan
Trusted by teams running the Fast Suite across India and worldwide
Kakade Laser
Shree Engineering
Nikhtish Engineering
Micro India
Solidus Hi-Tech
Mubea Automation
Supertex Industries
Mutha Ventures
Kakade Laser
Shree Engineering
Nikhtish Engineering
Micro India
Solidus Hi-Tech
Mubea Automation
Supertex Industries
Mutha Ventures
Two native links, one platform

The control plan drives the check,
the rejection drives the fix

Production makes the part and quality proves it — on the same work order, item and specification. On one platform, those aren't interfaces; they're the same records read from another module. Explore the shop-floor side at fastproductionsoftware.com.

Link one
Specification & control plan drive the checks
The specification master holds the nominal, USL/LSL and criteria per characteristic; the control plan says what to measure, with which gauge, at what frequency and by what method. In-process inspection at each operation reads those limits and dispositions the lot AC, RJ or AD — checked on the route, not re-entered afterward.
Checks per operation Spec limits & criteria Gauge & frequency AC / RJ / AD disposition
Link two NCR & rework
Line rejection books to the WO, rework returns stock
Line and process rejection books against the work order with a defect code, raising a line-rejection NCR and feeding the rejection Pareto. A saveable reject goes onto a rework route; the salvaged quantity returns corrected stock to production. A recurring or major NCR escalates into an 8D corrective action.
Rejection on the WO Defect codes & Pareto Rework route tracked Escalates to 8D
How it works

From the operation to the disposition —
on one work order

Every check a work order triggers writes to the inspection and rejection tables the control plan and defect masters already define. The reject is a decision on the WO, not a quantity that disappears.

Operation Reached
A process status entry at the operation branches into in-process inspection — linked to the work order and item
Checked to the Control Plan
Readings are captured against the specification limits and control-plan characteristics for that operation
Dispositioned AC / RJ / AD
The lot is accepted, rejected, or accepted under an approved deviation — the decision recorded on the WO
Rejection → NCR & Rework
A reject raises a line-rejection NCR with a defect code; rework returns corrected stock to production
What the links cover

Six ways production and quality
read the same records

Each link below is a native table-level connection on the shared platform — inspection, specification and rejection are the same records read from another module, not files passed between systems.

Operation Inspection
In-process inspection branch
A process status entry at an operation branches into in-process inspection, so the check happens on the route — linked to the same work order and item, not re-keyed.
Operation reached branches to inspection
Linked to the work order and item
Checked against process specifications
Defect mapped to the work centre
Spec master Control plan
One specification master
The nominal, USL/LSL and criteria per characteristic live in one specification master that both the control plan and inspection read — the same limits, not a copy on each side.
Nominal, USL/LSL and criteria per item
Per-operation process specifications
Control plan links gauge and frequency
Special characteristics flagged from FMEA
Reading Disposition
AC / RJ / AD disposition
Every inspected lot is dispositioned Accepted, Rejected or Accepted-Under-Deviation on the work order, so the production record and the quality decision are the same record.
Accepted releases the quantity
Rejected raises the NCR
Accepted-Under-Deviation via approved concession
Decision recorded on the WO
Line rejection NCR
Line rejection to NCR
Line and process rejection books against the work order with a defect code, raising a line-rejection NCR and feeding the rejection Pareto by defect, process and part.
Rejection books against the WO
Defect code from the shared master
Child-part rejection for assemblies
Feeds the rejection Pareto
Rework Back to production
Rework returns stock
A saveable reject goes onto a rework route: the process is defined and its status tracked, and the salvaged quantity returns corrected stock to production or transfers to finished goods.
Rework route defined and tracked
Salvage back to the main flow
Transfer to finished goods
Traced against the work order
Major NCR 8D
Escalation to 8D
A recurring or major line rejection escalates into an 8D corrective action, so a repeat process defect ends in a permanent fix, not a daily reject count.
Major NCR opens an 8D
Defect code links reject to FMEA
CAPA amends the control plan
Closed-loop against the WO
01 — The Control Plan on the Route

The operation defines what to check,
the control plan defines how

Inspection shouldn't be a separate data-entry job invented after the part is made. A process status entry at an operation branches straight into in-process inspection, checked against the control plan and the specification master — what to measure, with which gauge, at what frequency. The reading is booked against the same work order and item, so the inspection record and the production record are one. See the shop-floor side at fastproductionsoftware.com.

Process status branches into in-process inspection
Checked against the control plan and spec limits
Gauge and frequency come from the control plan
Reading linked to the work order — no re-keying
Operation → Inspection check
Op 30 · Turning
Process status entry
Inspection branch
At the operation
OD 24.0 h7
Nominal / USL / LSL
Spec master
Limits & criteria
Micrometer 0–25
Every 5th part
Control plan
Gauge & frequency
120 within limit
Reading captured
AC on WO-0418
Accepted
Illustrative · one item & spec master; the control plan drives the check
02 — Rejection on the Work Order

A reject is a decision on the WO,
not a bin at the end of the line

When the line books a not-OK quantity, it doesn't vanish into a scrap tray. Line and process rejection books against the work order with a defect code from the shared defect master, raising a line-rejection NCR and feeding the rejection Pareto by defect, process and part. Child-part rejection handles assemblies. A recurring defect escalates into an 8D so the process, not just the part, gets fixed.

Rejection books against the work order and operation
Defect code from the shared defect master
Feeds the rejection Pareto by defect and work centre
Recurring rejection escalates into an 8D
Line Rejection → NCR
4 open
WO-0409Housing · burr · 12 nos · NCR raised
In NCR
WO-0404Cover · under-size · deviation
AD
WO-0398Bracket · repeat defect · 8D open
To 8D
WO-0391Shaft · unsalvageable · scrap
Scrap
03 — Rework Back to Production

Corrected stock returns
to the flow it left

A rejected part that can be saved goes onto a rework route instead of straight to scrap. The rework process is defined and its status tracked, and the salvaged quantity returns corrected stock to production — back to the main flow or transferred to finished goods. Only what genuinely can't be recovered is scrapped. Every rework and salvage step is traced against the original work order, so the order quantity stays honest. Explore the production side at fastproductionsoftware.com.

Rework route defined and status tracked
Salvaged stock returns to the main flow
Or transfers to finished goods after rework
Every step traced against the work order
Rework route → Production
RejectedHousing · 12 nos
RouteRework opened
ReworkedDeburr redone · 9
Back to flowCorrected stock
Re-inspected9 within limit
DispositionAC
Unsalvageable3 nos
ScrapRecorded on WO
Illustrative · rework returns corrected stock to production
Full capability set

Everything the production inspection link covers

In-Process Inspection

A process status entry at an operation branches into in-process inspection, linked to the work order and item — checked, not re-entered.

Spec Master & Control Plan

The control plan and specification master define what to measure, with which gauge, at what frequency and by what method.

AC / RJ / AD Disposition

Each inspected lot is accepted, rejected or accepted under deviation on the work order — the decision recorded where the part was made.

Line Rejection → NCR

Line and process rejection books against the WO with a defect code, raising a line-rejection NCR and feeding the rejection Pareto.

Rework Returns Stock

A saveable reject goes onto a defined rework route, and the salvaged quantity returns corrected stock to production or finished goods.

One Item & Spec Master

Production and quality read one shared item and specification master, so the part, its limits and its defect codes are the same on both sides.

"The line used to reject parts into a tray and quality would rebuild the story from memory. Now the inspection sits on the work order, the control plan says exactly what to measure, and every rejection has a defect code and an NCR behind it — the repeat ones become 8Ds."
QM
Quality Manager
Automotive component manufacturer — Pune
On the WO
in-process and line inspection attach to the work order and its operations — no separate quality data-entry job
One master
production and quality share one item and specification master, so the control plan and the check read the same limits

See inspection ride the work order
from operation to disposition

In a 30-minute demo we'll branch inspection at an operation, check it against the control plan, disposition AC/RJ/AD, book a line rejection into NCR and return reworked stock to production — all on one item and spec master.

Get a demo Visit Fast Production
Inspection on the work order Control plan drives the check Cloud or on-premise Part of the Fast Suite