Fast Quality Software controls tight-tolerance parts against nominal, USL and LSL — first-article and in-process dimensional inspection, Cp/Cpk capability off the same limits, Gauge R&R-qualified instruments kept in-calibration, and a defect Pareto that points at the machine. Cloud and on-premise, for IATF 16949 and ISO 9001 manufacturers across India and worldwide.
Inspectors write measurements on a report with no nominal, USL or LSL beside them. Nobody can tell at a glance whether a reading is in tolerance, and out-of-spec parts slip through to dispatch.
Capability is calculated once a year, if at all. A characteristic drifts toward its limit for a whole shift and the first anyone knows is a bin of rejects, not a control chart nearing a control limit.
A micrometer measuring to a thousandth is past its calibration date and has no Gauge R&R. Every reading it produced is suspect — a finding that can invalidate a whole lot's inspection record.
Scrap is one monthly number. Which defect, which operation, which spindle caused it is never analysed, so the same machine keeps making the same oversize bore month after month.
Fast Quality runs the specification master, control plan, inspection, SPC and rejection on one platform — so what a part must measure, what it actually measured, and what was rejected are one connected flow, not a report and a whiteboard.
Fast Quality carries a precision part through its full inspection life — so what must be held is defined, what was measured is trusted, and a capability loss is caught on a chart, not in a reject bin.
The specification master defines nominal, upper and lower specification limits (USL/LSL) and criteria per item and per operation — the single source both inspection and SPC read. Tight-tolerance control plans are built on it: each characteristic gets its limits, its gauge and its frequency, and special characteristics from the FMEA are flagged for closer control. See FMEA & control plan and inspection & SPC.
First-article inspection verifies the first pieces off a new setup against the full specification before the run is released; in-process inspection samples at the control-plan frequency; final and pre-dispatch inspection close the run. Every reading is captured against the spec limits and each lot dispositioned Accepted (AC), Rejected (RJ) or Accepted-Under-Deviation (AD) — the inspector's work list on one dashboard. See inspection & SPC.
SPC is driven off the same specification limits the control plan uses. Variable readings captured at inspection are evaluated against nominal, USL and LSL, and capability indices (Cp, Cpk) and control charts are produced for the special characteristics. Initial process studies are a PPAP element; ongoing SPC shows whether a tight-tolerance feature is holding centre or drifting toward a limit — so you react before it scraps. See inspection & SPC.
The gauge master registers every micrometer, vernier, plug gauge, height gauge and CMM with its least count/range, location, last-calibration date and frequency, deriving the next-due date. Gauge R&R quantifies repeatability and reproducibility, and a gauge must pass before it is used on a control-plan characteristic. Calibration follow-up drives the due → sent → calibrated → returned cycle and alerts on gauges approaching due. See gauge, MSA & calibration.
Every rejection carries a defect code and is booked as a material rejection (incoming) or line rejection (in process) against the item and work centre. The process rejection MIS produces a Pareto by defect, process and part, and defect-versus-work-centre mapping points at the machine making the scrap. A recurring or major rejection escalates into an 8D (D1–D8) whose CAPA amends the control plan. Dhruv AI clusters repeat defect remarks for you. See NCR & 8D/CAPA and Dhruv AI.
First-article, in-process, final and pre-dispatch inspection reading against nominal/USL/LSL, dispositioned AC/RJ/AD.
Capability indices and control charts off the same spec limits, with initial process studies captured as a PPAP element.
Gauge register, Gauge R&R and a calibration follow-up cycle that keeps every micrometer, vernier and CMM in-cal.
PFMEA with RPN and special characteristics feeding a tight-tolerance control plan of measure, gauge, frequency and reaction.
Defect-coded rejection, a Pareto by defect and machine, and 8D/CAPA that fixes the cause rather than re-counting it.
Phase-gated planning and a document-backed PPAP + PSW for new precision parts entering production.
Each characteristic has a nominal, USL/LSL and criteria in the specification master; the control plan links it to a calibrated gauge and frequency, and inspection records the actual reading against those limits.
Yes — first-article (setup) approval before a run, in-process sampling at frequency, and final/pre-dispatch inspection, all reading the same spec limits and dispositioning AC/RJ/AD.
Variable readings are evaluated against nominal, USL and LSL to produce Cp/Cpk and control charts for special characteristics; initial process studies are captured as a PPAP element.
A gauge master derives next-due dates, Gauge R&R qualifies each instrument, and calibration follow-up drives the due → sent → calibrated → returned cycle, with the register as clause 7.1.5 evidence.
Yes — rejections carry defect codes and a process rejection MIS produces a Pareto by defect, process and part, with defect-versus-work-centre mapping pointing at the machine.
It is built for shops inspecting to microns but serves IATF 16949 and ISO 9001 manufacturers of every kind, cloud and on-premise, across India and worldwide.
APQP timing charts, PPAP submission levels & PSW, FMEA, MSA and 8D for Tier-1/Tier-2 suppliers.
Learn moreIncoming material inspection, weld/fitment checks, in-process & final inspection, NCR and rework.
Learn moreProcess-parameter control, defect codes, sampling inspection, SPC on key characteristics and PPAP.
Learn moreThe feature behind this page — dimensional inspection, AC/RJ/AD disposition and Cp/Cpk in depth.
See the featureA 30-minute demo — your characteristics, your tolerances, your gauges, on screen. See first-article and in-process inspection, Cp/Cpk, calibration and the rejection Pareto work as one system.
